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Slitting machine manufacturers teach you to recognize the quality of the slitting machine
release time:2020-09-11Views:434

We know that product performance and quality are often related to its design. If there are some unreasonable problems in the design of the slicer, it may cause some failures in future use and cause inconvenience to users. So what are the main aspects of so-called irrational design?

 

1. In the design process, the thickness of the hole cover of our slitting machine is not enough, so it is prone to deformation problems after the bolts are tightened, resulting in uneven surface and even oil leakage from the contact gap.

 

2. There is no oil return groove on the body. In this way, lubricating oil tends to accumulate in the shaft seal, end cover, joint surface, etc. Under the pressure difference, it will leak from the gap.

 

3. Too much lubricating oil is added, so when the slitting machine is in normal operation, the oil pool is agitated seriously, causing the machine to splash oil everywhere. If the amount of oil is too much, it will also cause leakage.

 

4. The design of shaft seal structure is unreasonable. For example, in the early days, oil grooves and felt ring sealing structures were used more frequently, so compression deformation problems were prone to occur during assembly.

 

5. The maintenance method is unreasonable. When the slicer has some abnormal conditions, we need to repair it in time. If the dirt on the surface is not completely removed, or the wrong sealant and the opposite side of the seal are selected, it may also cause oil leakage. In short, in the design, we need to consider multiple aspects of the problem, only in this way can we ensure that the designed slicer has excellent performance and reduce the probability of failure in future use, otherwise it will have a serious impact.

Whether the slitting machine is qualified, we can see from the following aspects:

 

1. Look at the quality of the slitter blade, because the blade is the main factor affecting the slicer. It will affect the service life and slicing speed of the machine. Of course, there are many types of slicers, and the corresponding prices are also different. Users should choose a suitable slicer according to their own production conditions, either expensive or good.

2. The number of motors in the slitting machine manufacturer and the material of the motors.

 

3. How the blade operates and whether the design is humane. Increasing the use time of the slicer requires regular maintenance and lubricating the slicer.

    The oil hole of the microtome is usually filled with the specified oil. For detailed instructions, please refer to the manual. Ordinary oil cannot be used because it will cause damage to the machine and affect its service life. The overall working principle of the slicer is still simple. It is mainly used in the pharmaceutical or other industries to slice materials or objects according to the ratio through the sharper section of the slicer. Different slitting machines have different ways and uses for slicing. For example, the tissue or cells need to be processed in the experiment, and the observation work of the entire experiment needs to be completed under a microscope, mainly for optical Microtome under the microscope is divided into two types: sliding type and rotary type. Of course, in the papermaking industry, Ningbo slitting machines are also used. There are mainly three different types of slicers: drum, cutter head and spiral. Among them, the cutter head slicer mainly consists of organic shell and transmission. The main working principle is to use a heavier cutter head. The main function of the cutter head here is the flywheel, which is mainly to stabilize the entire slice.

 

    There is also a less common one, which is to cut polymer strips into particle shapes, which requires the use of a special slicer. The main components of this special slicer are: a rotating knife disk, a guide The working principle of the slat, pressure roller and feeding roller is mainly that the cutter head is mainly driven by a stepless frequency converter, and the input roller is mainly used for gear conversion transmission by the cutter head. The cutter head will be adjusted according to the size of the particles.

分切机工作环境:

 

1.电源必须是AC220--240V且安全接地;

2.机台放置在干燥通风且光线良好的地方;

3.机台放置处没有腐蚀品;宁波分切机,由切刀及刀架构成,刀架安装于一基座上。

 

创新点为:在基座上固装有对称的竖直安装板,在该安装板之间竖直导向活动安装框形刀架,该刀架顶端水平固装切刀,该刀架通过其底端由步进电机驱动的凸轮机构驱动实现竖直上升下落,在切刀下方固装有水平切带平台,在分切机平台上表面安装有由第二步进电机驱动的进料辊,步进电机及第二步进电机通过控制线与安装于基座上的控制器相连接。

 

   本发明结构紧凑,整机占用空间较小,设计科学合理,刀架、进料辊均通过步进电机由控制器控制驱动,整机自动化程度高,加工效率高,精度高,操作简便,是一种具有较高创新性的自动分切机。全自动电脑分切机是制鞋行业重要的机械设备,由于长时间的使用,全自动电脑分切机发生机械故障不可避免。

 

下面我们分切机厂家介绍如何对分切机的维修保养:

 

1、严格按照操作规程进行操作。

2、每次开机前按润滑图表要求定时、定点、定量加润滑油,油应清洁无沉淀。

3、机床必须经常保持清洁,未油漆的部分防锈油脂。

4、电动机轴承内的润滑漾油要定期更换加注,并经常检查电器部分工作是否正常安全可靠。

5、定期检查全自动上胶折边机的三角皮带、手柄、旋钮、按键是否损坏,磨损严重的应及时更换,并报备件补充。

6、定期检查修理开关、保险、手柄、保证其工作可靠。

7、每天下班前10分钟,对全自动上胶折边机机床加油润滑及擦洗清洁机床。

8、严禁非指定人员操作该设备,平常必须做到人离机停。

 

    The slicer is widely used in scientific research, teaching, chemical, health and other units, specializing in cutting fresh or fixed animal and plant specimens, especially fresh brain tissue. The tissue specimens do not need to be frozen or embedded when sliced ​​by the slitter. For this reason, the sample slices avoid ice crystal damage, and can also maintain the sample activity and good cell morphology, which is useful for "immunocytochemistry research" and "neurobiology of spinal cord and brain slices." "Science research" provides good conditions and is an ideal slicing instrument for rapid sample preparation in contemporary experimental systems such as electron microscopy, anatomy, embryos, physiology, hospitals, and chemical engineering. Ningbo slitting machine has been certified by Shanghai Institute of Physiology, Chinese Academy of Sciences, Fudan University, Peking University, Peking Union Medical College Hospital, Guangzhou Sun Yat-sen University and other units. The slicer cuts fixed brain and spinal cord tissues, which can be sliced ​​as thin as 10 microns, and fresh The brain, heart, kidney and other tissues can be cut as thin as 30 microns, and the slices are complete, one-sided smooth, and evenly stained. Generally speaking, the explanation of the operation of the slicer includes two parts: start-up and slice. Turn on the power of the microtome host, turn on the switch, and use the box temperature setting button to set the temperature required for slicing. At this time, the temperature display window will simultaneously display the set temperature. After setting, the actual temperature will appear after 5 seconds. At the same time, we can also check the set temperature at any time.